Executive Summary
SHOPFLOOR PRACTICES & PERFORMANCES 2008
Median Average
80th Percentile 20th Percentile
Scrap and rework percentage (cost of scrap and rework as a percentage of sales) 2011
Median Average
80th Percentile 20th Percentile
2008
Median Average
80th Percentile 20th Percentile
Scrap and rework percentage (number of scrapped or reworked parts as a percentage of total parts produced)
2011
Median Average
80th Percentile 20th Percentile
2008
Median Average
80th Percentile 20th Percentile
Machine usage
(average hours machine is in production per 24-hour day) 2011
Median Average
80th Percentile 20th Percentile
2008
Median Average
80th Percentile 20th Percentile
10.4 12.6 16.5 9.2
10.0 10.8 15.0 6.0
10.0 11.1 16.0 7.0
SPONSORED BY AMT amtonline.org | IMTS imts.com 17
12.0 13.8 18.2 9.8
10.8 11.8 16.1 8.0
11.0 12.1 18.0 8.0
1.0% 1.9% 2.8% 1.0%
2.0% 5.6% 7.0% 1.0%
2.0% 4.9% 5.0% 1.0%
1.0% 1.1% 1.0% 1.0%
2.0% 4.5% 5.0% 1.0%
2.0% 3.9% 5.0% 1.0%
2.0% 2.5% 3.0% 1.0%
3.0% 6.4% 6.0% 1.0%
2.0% 5.7% 5.0% 1.0%
1.0% 1.5% 2.0% 1.0%
2.0% 5.8% 5.0% 1.0%
2.0% 4.9% 5.0% 1.0%
TOP SHOPS
98.0% 95.6% 99.0% 95.0%
OTHER SHOPS
95.0% 90.0% 99.0% 85.4%
ALL SHOPS
96.0% 91.0% 99.0% 88.2%