Executive Summary
Top
SHopS
oTHer
SHopS
ALL
SHopS
95.0%
SHoPflooR PRACTICES & PERfoRMAnCES
90.0%
92.0%
on-time delivery rate (% of goods delivered on time)
Median
Average
93.2%
86.6%
87.4%
80th Percentile
99.0%
98.0%
98.0%
20th Percentile
90.0%
80.0%
80.0%
98.0%
97.0%
98.0%
finished-product frst-pass quality yield (% of product
that passes fnal inspection)
Median
Average
96.5%
91.2%
91.8%
80th Percentile
99.0%
99.0%
99.0%
20th Percentile
97.0%
90.0%
90.0%
1.0%
2.0%
2.0%
Scrap and rework % (cost of scrap and rework as % of shop sales)
Median
Average
1.3%
5.0%
4.5%
80th Percentile
1.8%
5.0%
5.0%
20th Percentile
1.0%
1.0%
1.0%
1.0%
2.0%
2.0%
Scrap and rework % (number of scrapped or reworked parts
as a % of total parts produced)
Median
Average
1.4%
4.9%
4.5%
80th Percentile
2.0%
5.0%
5.0%
20th Percentile
1.0%
1.0%
1.0%
16.0
10.0
12.0
Machine usage
Median
Average
18.7
14.0
14.6
80th Percentile
20.0
18.0
18.0
20th Percentile
10.0
8.0
8.0
Median
80.0%
65.0%
70.0%
Average
73.7%
56.7%
59.0%
80th Percentile
85.0%
80.0%
80.0%
20th Percentile
70.0%
25.0%
32.4%
Median
82.0%
70.0%
70.0%
Average
75.2%
112.8%
107.4%
Spindle utilization time (in-cut time as % of machine uptime)
overall equipment effectiveness (% machine availability ×
% quality yield ×% of optimal rate that equipment operates)
80th Percentile
90.8%
85.0%
85.0%
20th Percentile
62.0%
37.0%
40.0%
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|
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